The HandySCAN 3D MAX Series is aimed at aerospace teams that need to measure large, complex components without relying exclusively on fixed metrology workstations. The series includes the next-generation HandySCAN MAX EVO and HandySCAN MAX EVO Elite, both described as portable, metrology-grade 3D scanning systems for product development and quality workflows.
The systems are intended to support quality control, quality assurance, maintenance, repair and overhaul (MRO), and non-destructive testing (NDT). Their portable format allows measurements to be taken where aircraft structures and components are being developed, inspected or maintained, according to the announcement.
Two accuracy levels for different workflows
The HandySCAN MAX EVO is specified with volumetric accuracy of 0.150 mm + 0.020 mm/m. It is positioned for aerospace product development teams measuring large, complex parts. The HandySCAN MAX EVO Elite is specified at 0.075 mm + 0.010 mm/m and is aimed at inspection and NDT workflows that require higher precision.
The MAX Series is stated to maintain measurement reliability and accredited accuracy in accordance with ISO 17025 and VDI/VDE 2634 standards. The systems are also designed to measure a broad range of part sizes and challenging surface conditions, including highly reflective materials, without surface preparation. That capability is intended to simplify work on fuselage sections, wings and structural assemblies by reducing setup and disassembly requirements that can slow aerospace inspection.
Measurement outside controlled environments
Integrated photogrammetry is intended to support accurate measurement of large and complex components outside controlled environments. This is relevant to aerospace maintenance operations, where inspections often take place on the hangar floor and aircraft downtime needs to be minimized. The announcement states that accurate 3D data can be captured without extensive setup or moving parts to a dedicated inspection area.
Wireless inspection and real-time feedback
When paired with the Mobility Kit, the MAX Series supports wireless, cable-free inspections for daily quality control. The practical aim is to bring inspection to the point of work and reduce dependence on fixed workstations, carts and cumbersome cable setups.
The EVO platform includes an embedded screen for scanner control and real-time data visualization. Keeping scan data and the physical part within the operator’s line of sight is intended to make measurement more comfortable, including complex, elevated and overhead scanning tasks. Real-time mesh visualization also lets operators check data coverage while scanning, helping identify missed areas before leaving the part.
For teams working in hangars and other real-world environments, the combination of mobility, continuous feedback and fast data acquisition is intended to support a more efficient scan-to-report process. Technicians can move around large aircraft structures and hard-to-reach areas, capture data directly at the asset and complete inspections with less interruption to maintenance and quality workflows, the announcement states.